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Cause analysis of deformation in slow wire processing

Author: Date:2022-12-19 Reading:

With the continuous improvement of western slow-walking wire processing technology, people's demand for it is increasing. Today's slow-walking wire processing technology is becoming more and more excellent, which has brought great help to our processing of various products and enriched our life. In the process of slow wire processing, we will inevitably encounter a variety of quality problems, among which the most frequent is the deformed image, which often makes us feel very headache. So for this situation, the next small series to introduce the content of slow wire processing deformation,

The material itself will have stress. Wedm breaks the balance state of the original stress of the material and restores the balance through deformation. Because the stress of the material is not the same, so the deformation of the material after EDM machining will be large and small. This is like a bamboo slice split in the middle, both halves are bent, the half is bent less, the smaller half is bent more. In EDM machining, the material will inevitably have deformation, if the deformation is very small, within the precision range of the processing requirements, the deformation can be almost negligible, but if the deformation exceeds the processing precision requirements, will make the size of the obvious deviation, affect the shape of the workpiece processing.

There is deformation in the process of slow wire processing. In order to truly and thoroughly solve such a situation, we should first find out the reason, and then analyze it to better deal with it. So what's the main cause of its deformation? There are many causes of deformation, such as the use of materials, heat treatment problems, structural design problems, process arrangement problems and wire cutting workpiece clamping and cutting path selection problems and so on. These reasons all lead to the deformation of the internal stress of the material. We can start to deal with it from these aspects.


There is a relationship between the size of the deformation of our wire cutting processing and the structure of the workpiece. The concave die and punch die with narrow and long shape are easy to deform, and the size of the deformation is related to the complexity of the shape and the ratio of length to width. Thin wall thickness of the workpiece is prone to deformation, these are very important details.

Secondly, we in EDM machining, the material will inevitably have deformation, if the deformation is very small, within the precision range of the processing requirements, the deformation can be almost negligible, but its deformation beyond the processing accuracy requirements, will make the size of the obvious deviation, affect the shape of the workpiece processing. We can take some measures to control the deformation of WEDM and prevent the deformation phenomenon.

The slow wire processing process is very complex and exquisite. In order to achieve more accuracy, we suggest that the technical knowledge should be mastered well. Some measures can be taken to control the deformation of WEDM and prevent the deformation phenomenon.

That's all for today. Thank you for your patience! If you want to know more about slow wire processing, please call the hotline in the upper right corner, we will be dedicated to provide you with quality service!


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