Processing requirements of LED mold parts:

Long service life of LED mold parts. From the use point of view, the higher the life of LED mold parts, the better. This is a comprehensive index for die designers and manufacturers, which not only promotes the application of new die materials, but also brings new requirements for die production, such as high machining accuracy and low surface roughness.

Short production cycle. Due to the acceleration of new product upgrading and the increasingly fierce market competition, users require the production cycle of die parts is becoming shorter and shorter. The production management, design and process of LED mold parts should be adapted to this requirement. Improve the mold modern design, manufacturing and standardization level, in order to shorten the manufacturing cycle.

Low cost. The processing cost of LED mold parts is related to the complexity of mold structure, mold materials, manufacturing accuracy and other requirements and processing methods. Must according to the product requirements reasonable design and customization of its processing technology, reduce the cost.

Complete set production. When a piece needs more than one pair of mold processing, the product made by the former mold is the blank of the later mold, the mutual association between the molds is restricted, only the final product is qualified, this series of molds is qualified. Therefore, this feature must be fully considered in the production and planning of LED mold parts.

Required to test the mold and repair. The design and production of LED mold parts are related to experience in addition to their own characteristics. Some parts of the mold parts need to be determined by trial repair. After assembly, the mold parts must pass test punching or pressure test to determine whether the mold parts are qualified. Therefore, in the production schedule must leave a certain trial cycle.

How to improve the service life of the mold?

For the user, improving the service life of the die can greatly reduce the stamping cost. The factors affecting the service life of the mold are as follows:

1. Type and thickness of materials;

2, whether to choose reasonable lower die clearance;

3, the mold structure form;

4, whether the material stamping has good lubrication;

5, whether the mold has been special surface treatment;

6, such as titanium plating, carbon titanium nitride;

7, up and down the tower of the neutral;

8. Adjust the reasonable use of gaskets;

9, whether the appropriate use of oblique cutting die;

10. Whether the die base of the machine tool has been worn out;